Section 1: Accidents General Principles
1.1 The Nature of Accidents........................................................................................................1-1 1.2 Human Factors Considerations..............................................................................................1-1
1.2.1 Human-Machine Interface..........................................................................................1-2
1.2.2 Human Capabilities ....................................................................................................1-3
1.2.3 Equipment/Design Considerations .............................................................................1-4
1.2.4 Physical Work Environment.......................................................................................1-4
1.2.5 Organizational Work Environment.............................................................................1-6 Key Points to Remember..............................................................................................................1-8
Section 2: DOE's Acident Investigation
2.1 Overall Management of the Program.....................................................................................2-1 2.2 Roles and Responsibilities of Key Participants.....................................................................2-1
2.2.1 Appointing Officials and Line Management Participants..........................................2-2
2.2.2 The Accident Investigation Board..............................................................................2-3 2.3 Site Readiness........................................................................................................................2-6
2.3.1 Readiness C What Is It? .............................................................................................2-6
2.3.2 Establishing Written Procedures and Responsibilities...............................................2-8
2.3.3 Maintaining Resources to Support Accident Investigations ......................................2-8
2.3.4 Training for Site Readiness ........................................................................................2-8
2.3.5 Conducting Periodic Practices and Evaluations.........................................................2-9 2.4 Accident Investigation Process Overview .............................................................................2-9
2.5 Waivers................................................................................................................................ 2-112.6 Limited Scope Accident Investigations...............................................................................2-12 Key Points to Remember............................................................................................................2-13
Section 3: Appointing the Investigation
3.1 Establishing the Accident Investigation Board and Its Authority.........................................3-1 3.2 Briefing the Board..................................................................................................................3-2 Key Points to Remember..............................................................................................................3-3
Section 4: Implementin Site Readiness
4.2.2 Documenting the Scene..............................................................................................4-34.1 Immediate Post-Accident Actions .........................................................................................4-1
4.2 Preserving and Documenting the Accident Scene.................................................................4-2
4.2.1 Securing and Preserving the Scene.............................................................................4-2
Section 5: Managing the Accident Investigation
5.1 Project Planning.....................................................................................................................5-1
5.1.1 Collecting Initial Site Information..............................................................................5-1
5.1.2 Determining Task Assignments..................................................................................5-1
5.1.3 Preparing a Schedule..................................................................................................5-2
5.1.4 Acquiring Resources ..................................................................................................5-3
5.1.5 Addressing Potential Conflicts of Interest..................................................................5-3
5.1.6 Establishing Information Access and Release Protocols ...........................................5-3 5.2 Managing the Investigation Process ......................................................................................5-6
5.2.1 Taking Control of the Accident Scene........................................................................5-6
5.2.2Initial Meeting of the Investigation Board .................................................................5-6
5.2.3 Promoting Teamwork .................................................................................................5-7
5.2.4 Managing Information Collection ..............................................................................5-9
5.2.5 Coordinating Internal and External Communication .................................................5-9
5.2.6 Managing the Analysis............................................................................................. 5-11
5.2.7 Managing Report Writing.........................................................................................5-12
5.2.8 Managing Onsite Closeout Activities.......................................................................5-13
5.2.9 Managing Post-Investigation Activities ...................................................................5-13 5.3 Controlling the Investigation Process..................................................................................5-14
5.3.1 Monitoring Performance and Providing Feedback...................................................5-14
5.3.2 Controlling Cost and Schedule.................................................................................5-14
5.3.3 Assuring Quality.......................................................................................................5-15 Key Points to Remember............................................................................................................5-16
Section 6: Collecting Data
6.1 Collecting Human Evidence ..................................................................................................6-2
6.1.1 Locating Witnesses.....................................................................................................6-2
6.1.2 Conducting Interviews................................................................................................6-2 6.2 Collecting Physical Evidence ................................................................................................ 6-6
6.2.1 Documenting Physical Evidence................................................................................6-7
6.2.2 Inspecting Physical Evidence.....................................................................................6-9
6.2.3 Removing Physical Evidence ...................................................................................6-10 6.3 Collecting Documentary Evidence ......................................................................................6-10 6.4 Examining Organizational Concerns, Management Systems, and Line Management Oversight .............................................................................................................................6-11 6.5 Preserving and Controlling Evidence ..................................................................................6-12 Key Points to Remember............................................................................................................6-17
Section 7: Analyzing Data
7.1 Determining Facts..................................................................................................................7-1
7.2 Determining Causal Factors...................................................................................................7-2
7.2.1 Direct Cause ...............................................................................................................7-2
7.2.2 Contributing Causes ...................................................................................................7-3
7.2.3 Root Causes................................................................................................................7-4
7.2.4 The Importance of Causal Factors..............................................................................7-5
7.3 Using the Core Analytical Techniques ..................................................................................7-5
7.3.1 Events and Causal Factors Charting...........................................................................7-5
7.3.2 Barrier Analysis.......................................................................................................... 7-8
7.3.3 Change Analysis.......................................................................................................7-15
7.3.4 Events and Causal Factors Analysis.........................................................................7-21
7.3.5 Root Cause Analysis.................................................................................................7-25
7.4 Using Advanced Analytic Methods.....................................................................................7-39
7.4.1 Analytic Trees...........................................................................................................7-40
7.4.2 Management Oversight and Risk Tree Analysis (MORT) .......................................7-44
7.4.3 Project Evaluation Tree (PET) Analysis ..................................................................7-47
7.5 Other Analytic Techniques ..................................................................................................7-52
7.5.1 Time Loss Analysis ..................................................................................................7-52
7.5.2 Human Factors Analysis...........................................................................................7-52
7.5.3 Integrated Accident Event Matrix ............................................................................7-53
7.5.4 Failure Modes and Effects Analysis.........................................................................7-53
7.5.5 Software Hazards Analysis.......................................................................................7-54
7.5.6 Common Cause Failure Analysis .............................................................................7-54
7.5.7 Sneak Circuit Analysis .............................................................................................7-54
7.5.8 Materials and Structural Analysis ............................................................................7-54
7.5.9 Design Criteria Analysis...........................................................................................7-54
7.5.10 Accident Reconstruction ..........................................................................................7-54
7.5.11 Scientific Modeling ..................................................................................................7-54
Key Points to Remember............................................................................................................7-56
Section 8: Developing Conclusions and Judgments of Needs
8.1 Conclusions............................................................................................................................8-1
8.2 Judgments of Need.................................................................................................................8-2 8.3 Minority Opinions..................................................................................................................8-4 Key Points to Remember..............................................................................................................8-5
Section 9: Reporting the Results
9.1 Writing the Report .................................................................................................................9-1
9.2 Report Format and Content....................................................................................................9-1
9.2.1 Disclaimer...................................................................................................................9-3
9.2.2 Appointing Official=s Statement of Report Acceptance.............................................9-3
9.2.3 Table of Contents........................................................................................................9-4
9.2.4 Acronyms and Initialisms...........................................................................................9-4
9.2.5 PrologueCInterpretation of Significance ...................................................................9-5
9.2.6 Executive Summary....................................................................................................9-5
9.2.7 Introduction ................................................................................................................9-6
9.2.8 Facts and Analysis......................................................................................................9-6
9.2.9 Conclusions and Judgments of Need........................................................................9-12
9.2.10 Minority Report........................................................................................................9-13
9.2.11 Board Signatures ......................................................................................................9-13
9.2.12 Board Members, Advisors, Consultants, and Staff ..................................................9-13
9.2.13 Appendices ............................................................................................................... 9-13 9.3 Performing Quality Review and Validation of Conclusions................................................9-13 9.4 Conducting the Factual Accuracy Review...........................................................................9-16 9.5 Review by the Assistant Secretary for Environment, Safety and Health ............................9-16 9.6 Submitting the Report..........................................................................................................9-17 Key Points to Remember............................................................................................................9-18